基于CC—Link網絡的PLC控制系統

0 引 言
隨著計算機信息網絡技術的飛速發展，以PLC為核心的工業控制系統也向著大規模、網絡化方向發展。各PLC生產企業都開發有自己的網絡產品，并不斷增強其網絡的聯接能力。三菱公司的工業控制網絡產品很豐富，可以構成各種檔次的網絡系統，以適用于各種層次的工業自動化網絡的不同需求。其**代表性的三種網絡為：信息與管理層的以太網(Ethernet)、管理與控制層的局域令牌網(ELSECNET／H)、CC一Link開放式現場總線設備網。本文僅對CC—Link開放式現場總線設備網進行研究。

1 CC—Link網絡的特點及功能
1．1 CC—Link網絡的特點
CC—Link(Control&Commurlication Link，控制與通信鏈路系統)，是三菱電機新近推出的開放式現場總線，其數據容量大，通信速度多級可選擇，而且它是一個復合的、開放的、適應性強的網絡系統，能夠適應于較高的管理層網絡到較低的傳感器層網絡的不同范圍。CC—Link是一個以設備層為主的網絡，一般情況下，CC—Link整個一層網絡可由1個主站和64個從站組成。網絡中的主站由PLC擔當，從站可以是遠程I／O模塊、特殊功能模塊、帶有CPU和PLC本地站、人機界面、變頻器及各種測量儀表、閥門等現場儀表設備。且可實現從CC—Link到AS—I總線的聯接。CC—Link具有高速的數據傳輸速度，**可達10 Mb／s。CC—Link的底層通信協議遵循RS 485，一般情況下，CC—Link主要采用廣播一輪詢的方式進行通信，CC—Link也支持主站與本地站、智能設備站之間的瞬間通信。
1．2 CC—Link網絡的功能
CC—Link網絡具有完善的RAS(Reliability，A—vailability，Serviceability)功能。即自動返回、切斷從站、通過鏈接繼電器／寄存器的錯誤檢測功能。

2 CC—Link總線通信
2．1 CC—Link的通信原理
CC—Link的通信形式可分為2種方式：循環通訊和瞬時傳送。循環通訊意味著不停地進行數據交換。各種類型的數據交換即遠程輸入RX，遠程輸出RY和遠程寄存器RWr，RWw。一個從站可傳遞的數據容量依賴于所占據的虛擬站數。占據一個從站意味著適合32位RX和／或RY，并以每4個字進行重定向。如果一個裝置占據兩個虛擬站，那么它的數據容量就擴大了一倍。除了循環通信，CC—Link還提供主站、本地站及智能裝置站之間傳遞信息的瞬時傳送功能。信息從主站傳遞到從站，信息數據將以150 B為單位分割，并以每批150 B傳遞。若從從站傳遞到主站或其他從站，每批信息數據**為34 B。瞬時傳送需要由專用指令FROM／TO來完成，瞬時傳送不會影響循環通信的時間。限于篇幅，本文只介紹了主站與遠程設備站之間的通信關系，其通信關系如圖1所示。主站與遠程設備站之間的通信原理如下：
(1)PLC系統電源接通時，PLC CPU中的網絡參數傳送到主站，CC—Link系統自動啟動；
(2)遠程設備站的遠程輸入RX自動儲存在主站的“遠程輸入RX”緩沖存儲器中；
(3)儲存在“遠程輸入RX”緩沖存儲器中的輸入狀態儲存到用自動刷新參數設置的CPU軟元件中；
(4)用自動刷新參數設置的CPU軟元件開／關數據存儲在“遠程輸出RY”緩沖存儲器中；
(5)根據“遠程輸出RY”緩沖存儲器中存儲的輸出狀態，遠程輸出RY自動設定為開／關(每次鏈接掃描的時候)；
(6)用自動刷新參數設置的CPU軟元件的傳送數據存儲在“遠程寄存器RWw”緩沖存儲器中；
(7)存儲在“遠程寄存器RWw”緩沖存儲器中的數據自動送到每個遠程設備站的遠程寄存器RWw中；
(8)遠程設備站的遠程寄存器RWr的數據自動存儲在主站的“遠程寄存器RWr”緩沖存儲器中；
(9)存儲在“遠程寄存器RWr”緩沖存儲器中的遠程設備站的遠程寄存器RWr數據存儲在用自動刷新參數設置的CPU軟元件中。
2．2 CC—Link通信的初始化
CC—Link通信的初始化實際上就是指CC—Link的網絡參數設置。網絡參數指：站的信息和站號。通信的初始化對于啟動數據鏈接非常重要，CC—Link通信初始化設置方法只要在三菱GPPW編程軟件的網絡配置菜單中設置相應的網絡參數，遠程I／O信號就可自動刷新到CPU內存，還能自動設置CC—Link遠程元件的初始參數。

3 CC—Link網絡控制系統的設計
3．1 網絡控制系統的構成
圖2為爐窖網絡控制系統原理圖�？刂葡到y設計4條生產線，圖2只給出爐窖網絡控制’系統中的1條生產線，其余3條從站的配置是相同的。為了提高整個控制系統的安全性以及可靠性，系統采用了雙機冗余措施。在雙主機系統中，二者處于對等地位，并且同時可以監測對方的運行情況以及網絡的沖突偵聽，并相互間傳遞心跳信息，一旦發現對方系統出現故障或者連接的網絡故障，監測方立即接管測控任務，從而保證了系統在任何時候系統主機的完整性和完好性，只要主機和網絡安全，控制系統便會安全，實時性便可得到保證。兩臺冗余主機的配置均采用Q系列CPU，CC—Link總線模塊QJ61BTll，QJ71E71—100以太網模塊，主機配置相同以保證二者的相近似，滿足系統相似性原理，對控制系統的安全性設計提供了保證。
從站采用Q02H CPU智能控制單元，主要作用是管理模擬量采集(A／D)模塊、模擬量輸出(D／A)模塊、數字量輸入(DI)／數字量輸出(DO)的端口I／0操作以及計數定時模塊的設定，并且將所采集的數據負責上傳到主站，并從主站獲得的控制參數下傳到模擬量輸出、數字量輸出模塊，控制相應的執行結構。A／D，D／A，DI／DO以及計數定時模塊分別用于采集煅燒爐中的溫度、給控制三相異步電機旋轉的變頻器提供O～10V控制信號源、控制電機的起停以及監測控制開關的狀態、控制三相異步電機旋轉的時間等。模塊的選用為：模擬量采集：AJ65BT一64AD；模擬量輸出：AJ65BT一64DAV；數字量輸入／輸出：AJ65BTB2—16DR；熱電偶輸入：AJ65TB一68TD；高速計數器：AJ65BT—D62。
為了將系統集成為具有測量、控制、管理功能于一體的測控系統，在車間級的Intranet中集成了生產在線數據庫以及控制參數與工藝數據庫服務器，生產在線數據庫服務器主要用于管理當日當班的人員、計劃調度以及生產完成情況，工藝數據庫服務器主要用于記錄生產工藝參數、重要工段以及重要設備的定時抽檢數據、故障幾率等，便于了生產管理。整個程序的設計功能見圖3。


3．2 網絡控制系統的功能
(1)整個網絡監控系統采用CC—Link現場總線，可高速地將現場數據傳至主站進行管理。
(2)上位機(PC)將操作指令通過從站1CPU傳送給受令執行單元執行操作，遠程執行單元將工作狀態通過從站CPU傳送給上位機(PC)。上位機(PC)將車間中所有控制的工作狀態(開、關、報警)信息顯示出來供操作人員監控。上位機(PC)接到報警和停線信息立即打印故障信息并計時、統計停線時間，并通過聲卡驅動音箱進行語音提示。
(3)主站和從站采用三菱Q系列CPU負責CC—Link網絡的管理，以及將數據送到上位機(PC)進行分析和將中控室發出的指令送至現場從站。
(4)為保證系統內大量的數據傳輸，每一條生產線的參數采集和控制由一臺CC—Link從站完成。所有測控參數測量值通過CC—Link與從站通信。

4 結 語
實踐證明，利用CC—Link開發的網絡控制系統具有實時性、開放性、保護功能齊全、通信速率快、網絡先進、布線方便等優點，有利于分散系統實現集中監控，提高系統自動化水平，減輕工人勞動強度，減少事故率，提高設備的使用壽命，節能降耗，提**率，降低了成本。
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AMCI HTT-20-1800 Advanced Micro Controls HT-20-16 Resolver Transducer - New S...

amci model ht-20 resolver

ADVANCED MICRO CONTROLS INC. / AMCI 1531 RESOLVER INTERFACE MODULE 1531

AMCi TRANSDUCER H25-F1E **

AMCI 1431-03 STAMPING PRESS CONTROLLER ENCODER MODULE - - FREE SHIPPING

AMCI 1532 Resolver Interface Module For Allen-Bradley SLC 500 2-Channel 1RPM

NEW IN BOX AMCI 1531

AMCI,ALLEN-BRADLEY 1531 RESOLVER INTERFACE MODULE - NEW NO BOX - FREE SHIPPING

AMCI Transducer - H25-FS-R3N

AMCI HT-20 Geared Resolver Transducer Advanced Micro Controls

AMCI DC25F-B1NPRGMDS encoder with 12 month warranty

AMCI NX1F4D Nexus Multi Axis Stepper Controller w/ Devicenet Option & Cables

AMCI, For Allen Bradley, SLC 500, 7561, SSI Interface, Very Good Condition

GENUINE SAFARI SNORKEL TO SUIT CHEROKEE XJ 01/85-01/95 AMCI6 4L PETRL SS1100HF

GENUINE SAFARI SNORKEL TO SUIT CHEROKEE XJ 01/85-01/95 AMCI6 4L PETRL SS1100HF

AMCI 1731 Encoder Resolver Interface Module

Allen Bradley AMCI 3601 MicroLogix Motion Controller

AMCI Incremental Encoder DuraCoder DC25F-B1S1XS-0A new

AMCI Transducer HT-20 Advanced Micro Controls Geared Resolver

AMCI 3102i 2 Axis Motion Controller Module For Allen-Bradley Micrologix PLCs

AMCi 2541 HIGH SPEED PROGRAMMABLE LIMIT SWITCH MODULE

AMCI DURACODER DC25F-B1A8AS

AMCI 1731-03 PLC CONTROLLER ENCODER MODULE CARD - - FREE SHIPPING

AB Allen Bradley AMCI 3601 MicroLogix 1 Axis Stepper Controller

Advanced Micro Controls AMCI 3601 | 1-Axis Stepper Module for CompactLogix

AMCI ADVANCED MICRO CONTROLS TRANSDUCER Mod. H25-F1E -NEW-

GENUINE SAFARI SNORKEL TO SUIT WRANGLER TJ 10/99 AMCI6 V6 PETROL SS1055HF

GENUINE SAFARI SNORKEL TO SUIT WRANGLER TJ 10/92 AMCI6 V6 PETROL SS1050HF

GENUINE SAFARI SNORKEL TO SUIT WRANGLER TJ 10/92 AMCI6 V6 PETROL SS1050HF

GENUINE SAFARI SNORKEL TO SUIT WRANGLER TJ 10/99 AMCI6 V6 PETROL SS1055HF

Advanced Micro Controls Inc AMCI SD3520 35VDC 0.125-2A Stepper Drive

Warranty AMCI ADVANCED MICRO CONTROLS INC STEPPER MOTOR DRIVE SD17060

AMCI NX1F4D Nexus Multi Axis Stepper Controller w/ Devicenet Option

Advanced Micro Controls AMCI 2732-05 PLC Series Controller Control Unit

New AMCI SD17040B Stepper Motor Drive, In: 1-Phase 115VAC, Out: 170VDC at 4A Max

AMCI Advanced Micro Controls Inc Programmable Encoder iPCE-10-3 New

Advance Micro Controls AMCI 3601 for CompactLogix, 1 Axis Stepper Controller

AMCI 1542 Advanced Micro Controls Resolver Interface Module

Allen Bradley AMCI PLC Series Encoder 1743 Advanced Micro Controls Inc.

AMCI Compact I/O 1-AXIS STEPPER CONTROLLER MODULE 3601

AMCI H25-FS Resolver Transducer H25FS

AMCI ADVANCED MICRO CONTROLS PLC SERIES ENCODER MODULE 1742

AMCI 1761-01 PLC CONTROLLER ENCODER MODULE CARD - - FREE SHIPPING

AMCI Advanced Motion Controls PS16L60 14074-0001 60 VDC 13 Amp Power Supply

AMCI, for Allen Bradley, PLC-5, Resolver Interface, 1761-21, New, in Sealed Box

AMCI, For Allen Bradley, SLC 500, 7551-14, Mold-Rite 2100, Position Sensor, Nice

AMCI 7561 for Allen Bradley SLC 500 SSI Interface 7561 163A

Allen Bradley AMCI PLC Series Encoder 1743 Advanced Micro Controls Inc.

AMCI 1761 PLC Series Encoder -

AMCI ADVANCED MICRO CONTROLS TRANSDUCER Mod. H25-F1E -NEW-

AMCI ADVANCED MICRO CONTROLS ENCODER MODULE 1741-05

AMCI iPLC-1-7 PROGRAMMABLE LIMIT CONTROLLER 115 VAC NEW IN BOX

AMCI HT-20 ADVANCED MICRO CONTROLS GEARED RESOLVER

AMCI, For Allen Bradley, SLC 500, Resolver Interface, 1531, Very Good Condition

3601 AMCI Stepper Controller Card

AMCI 8513 EASYPack Packaging Control PLC Module For Allen-Bradley SLC500 Qty

AMCI 1542 RESOLVER INTERFACE

AMCI 1542 RESOLVER INTERFACE

AMCI ADVANCED MICRO CONTROLS MODEL NO: 7751 ENCODER LDT INTERFACE

AMCI, for Allen Bradley, PLC-5, Resolver Interface, 1761-21, New in Box, NIB

AMCI 8513 EASYPack Packaging Control PLC Module Allen-Bradley SLC500 UPS RED

AMCI 1742 Encoder PLC Series Intelligent Resolver Interface Module

ALLEN BRADLEY AMCI 4500 SLC 500 MODULE AMCI 4501 M4501 REV A

AMCI 1731-03 ENCODER MODULE CARD

AMCI 7751 PLC CONTROLLER ENCODER MODULE CARD - - FREE SHIPPING

AMCI ADVANCED MICRO CONTROLS 7751 ENCODER MODULE - - FREE SHIPPING

AMCI ADVANCED MOTION CONTROLS PLC SERIES ENCODER MODULE 1731

AMCI SD17060 STEPPER DRIVE ADVANCED MICRO CONTROLS INC 1 PH 120VAC Output 170VDC

AMCI SM34-600 Stepper Motor 200 steps rev stepper motor

AMCI iPCE-1-3/D Advanced Micro Controls Encoder 115 VAC

Advanced Micro Controls Inc. AMCI 8523 | EASYPack Interface Module

1401862Q AMCI Advanced Micro Controls Resolver Interface 140 1862Q

1401834Q AMCI Advanced Micro Controls Resolver Interface 140 1834Q

AMCI 7752 PLC Series Encoder -

AMCI ADVANCED MOTION CONTROLS PLC SERIES ENCODER MODULE 1731

AMCI 1241 1 Channel Resolver Unit

AMCI 4500, Model-4501, 4501 V.O. 78 D9 *30 Day Warranty*

AMCI 7752 ENCODER MODULE

AMCI ADVANCED MICRO CONTROLS ENCODER 1761-01

GE Fanuc AMCI, 1331 Encoder, Advanced Micro Controls,

AMCI Stepper Controller SD310601 Stepper Controller

AMCI Model RB-8 I/O RACK SYSTEM, 8 OUTPUT, 8 INPUT RELAY BOARD

Warranty AMCI ADVANCED MICRO CONTROLS STEPPER MOTOR DRIVE SD17040

AMCI ENCODER 7751 (ANA)

AMCI 1741 Encoder - Parts Only

AMCI Advanced Micro 1731H Resolver Encoder Interface

Allen bradley amci 1531 resolver interface

GE Fanuc 90 30 AMCI Encoder 1331

GE Fanuc AMCI, 1332 Encoder, Advanced Micro Controls,

New AMCI SM23-130D Stepper Motor, 200 Steps/Rev, Shaft Diameter: 1/4", NEMA 23

AMCI ADVANCED MICRO CONTROLS SD17040 1 PHASE 120VAC 50/60Hz STEPPER MOTOR DRIVE

New AMCI Advanced Micro Controls 3401 1-Axis Stepper Motor Control Controller

AMCI SD17040B 1PH 115V PLC Stepper Motor Control Controller Driver Free Shipping

AMCI SD17040B 1PH 115V PLC Stepper Motor Control Controller Driver Free Shipping

AMCI ADVANCED MICRO CONTROLS 1731 ENCODER RESOLVER (V7)

AMCI Series 6000 Remote Display 6200F 115V

NEW Advanced Micro Controls AMCI 1761-21 Resolver Interface Module Encoder 12Bit

AMCI / Advanced Micro Controls Inc. Encoder, Model 1832

AMCI 8511-07 Easy Pack Module

AMCI SM23-A112DE Advanced Micro Control Stepper Motor 200 Step/Rev SM23A112DE

AMCI PLC SERIES ENCODER MODULE 7751 *PZB*

AMCI Transducer h25 FE r3n

AMCI 1761 Encoder DUAL RESOLVER INTERFACE MODULE 20 BIT 1 CHANNEL -

AMCI Module 7500 Model 7551 *FREE SHIPPING*

AMCI,ALLEN-BRADLEY 1531 RESOLVER INTERFACE MODULE SLC 500 - NEW IN BOX -

AMCI ADVANCED MICRO CONTROLS SD17040 1 PHASE 120VAC 50/60Hz STEPPER MOTOR DRIVE

GE Fanuc AMCI, 1332 Encoder, Advanced Micro Controls,

AMCI SD17060 STEPPER DRIVE ADVANCED MICRO CONTROLS INC 1 PH 120VAC Output 170VDC

Stem Cinelli "Dynamo" Bicycle-Colour: White/Black - 90mm

AMCI 1531 Resolver Interface Module SLC500 1746

GE Fanuc AMCI,Advanced Micro Controls, IC693MDL753G, 12/24vdc, 32pt Output

AMCI SD3520 STEPPER DRIVE

AMCI Resolver Moudle 1531

RED LION MCI2Y01A DIGITAL METER **

AMCI Advanced Micro Control Inc. 1931 Intelligent Resolver Interface Module New

ADVANCED MICRO CONTROLS AMCI H4T-20L TRANSDUCER

AMCI ADVANCED MICRO CONTROLS 1731 ENCODER RESOLVER

Advanced Motion Controls Stepper Driver AMCI SD17063

AMCI 7551 Interface Module (10 available)

AMCi / Siemens Model: 1144 Product: Controller Sinec Symadyn D PLC Simatic S5

AMCI 6000 Series Remote LED Display 6101F Advanced Micro Controls Inc.115 VAC

Jeep Cherokee XJ 1985-1995 1995-2001 AMCI6 4.0L NEW SNORKEL WORLDWIDE SHIPPING

8523 AMCI Advanced Micro Controls Inc EasyPack interface module( and Tested)

Integrated Stepper Motor Controller + Drive Networked I/O AMCI ANG1 AnyNET I/O

AMCI 1761 ENCODER MODULE GOOD TAKEOUT

AMCI M9017 REV. B RB-8 RELAY I/O BOARD

ADVANCED MICRO CONTROLS 2742 CONTROLLER PLC-5 AMCI 2742 (B03)

ADVANCED MICRO CONTROLS INC ENCODER AMCI MODEL 1833

AMCI SD17063 STEPPER DRIVE 170vDC 700W

AMCI ADVANCED MICRO CONTROLS INC RS1 REV A BOARD

AMCI 1531 Resolver Interface Module SLC500 Allen Bradley

AMCI 1531 Resolver Interface Module

2742 AMCI Advanced Micro Controls - 60 day warranty

AMCI CRP-6 6 ft Cable - connects AMCI Controller Module to RB-(X) I/O System

YORK CIRCUIT BOARD 00054622692 HSS-CDC AMCI 1531 516057 501773 CNC

AMCI 1531Resolver Interface Module, SLC500

SNORKEL KIT FITS JEEP TJ WRANGLER 10/1999 - 10/2006 4.0 PETROL AMCI6 RHS 4X4

NEW ADVANCED MICRO CONTROLS AMCI RM-1 REFERENCE MODULE RM1

AMCI ADVANCED MICRO CONTROLS ENCODER 1341 Single Channel Interface Module

AMCI A34780 CR-9935 Resolver Transducer Assembly 7-Pin 3/4" Shaft Dia

AMCI SD3520 Stepper Driver

New AMCI SM17-A44 Size 17 Stepper Motor 4VDC 1.2A/Phase 3.3OHM

AMCI ADVANCED MICRO CONTROLS ENCODER 1331 Single Channel Interface Module

AMCI Jeep Renault Genuine Replacement Part 3721151

(4) FACTORY SEALED! AMCI GROUNDING CLAMPS GC-1 GC1

AMCI Model No. 1531

AMCI RM-1 RM1 75375 REFERENCE MODULE

AMCI 3204 4CH Stepper Controller Front Plate

AMCi GC-1 GROUNDING CLAMP

AMCI M9017 REV. B RB-8. RB-8 Industrial automation breakout board


資訊來源：漳州鼎晟達自動化設備有限公司